The Master Black Belt / Lean Manufacturing Manager is responsible for identifying, managing, and delivering high-impact initiatives that drive cost reduction, improve operational performance, and support revenue growth. This role will lead site wide Six Sigma deployment and Lean transformation, while developing a pipeline of internal talent through structured belt certification programs (White, Yellow, Green, and Black Belt). This individual must be a strategic thinker and hands-on leader capable of coaching, training, and executing complex Kaizen and transformation projects across all areas of the operation.
RESPONSIBILITIES
- Identify and prioritize operational and business transformation projects that align with cost, quality, delivery, and revenue improvement goals.
- Lead Six Sigma waves and certification programs from White to Black Belt, ensuring capability building across functions.
- Coach and mentor belt candidates and High-Performance Teams to ensure effective project execution and sustainment of improvements.
- Plan, lead, and facilitate Kaizen events focused on waste elimination, cycle time reduction, and productivity gains.
- Develop and manage project pipelines using DMAIC and Lean methodologies; track financial impact and project ROI.
- Collaborate with functional leaders in manufacturing, materials, quality, engineering, and maintenance to implement improvements.
- Drive cultural change toward continuous improvement and data-driven decision making.
- Establish governance structure to monitor project progress, issue resolution, and sustainment.
- Standardize KPIs and performance metrics to measure Lean maturity and business impact.
QUALIFICATIONS
- 8- 10 years of experience in Lean Manufacturing, Six Sigma, or Operational Excellence in a manufacturing environment.
- Certified Six Sigma Master Black Belt or Black Belt with demonstrated coaching experience.
- Proven experience leading cross-functional improvement initiatives and belt certification programs.
- Strong facilitation and training skills with the ability to engage and influence at all levels.
- Expertise in DMAIC, Kaizen, Value Stream Mapping, Standard Work, and Visual Management.
- Bachelor’s degree in industrial, Mechanical, or Manufacturing Engineering.
- Master’s degree or MBA.
- Background in Industry 4.0, data analytics, or digital transformation tools.
PHYSICAL & ENVIRONMENTAL DEMANDS
- Exposure to shop floor manufacturing environment
- The role is primarily based in a manufacturing facility, requiring regular site visits and interaction with production teams.
- Required to wear personal protective equipment (PPE) and adhere to safety protocols.
- The role involves extended periods of sitting in front of a computer.
- Occasional standing or walking may be required during meetings, presentations, or site visits.
- Work is primarily conducted in an office environment with controlled temperature and lighting.
- Exposure to shop floor manufacturing environment